Buried in paper, spreadsheets, charts and reports? The amount of data and information available today can be down right daunting. Genesys Controls Corporation has developed multiple real-time data collection systems that eliminate that. We work with our customers to identify critical process variables and have the expertise to apply the proper control technology to accurately monitor and report them in a timely fashion. In the process, we may even discover critical process elements that the customer may not even have been aware of. How about simply receiving a text message on your smart phone or email for a process exception or alarm from a remote site?

Process variables and high and low alarm and warning limits are customer-defined and can be changed remotely at any time. Any input that your process has can be defined as a condition, warning or alarm, and more than one person can be entered to receive the messages that are generated by the data collection and monitoring system. We design, program and build control systems that incorporate intuitive graphical interfaces where the customer has input into its ‘look and feel’.

Production data is stored and is available for post reporting and analysis using Excel or any statistical analysis tools. Daily and monthly summary reports of process variables, inputs and output states and alarms can be can be enabled and disabled. You have the final control over your own system which can be configured to automatically send reports and/or events to anyone that needs them. An email can be waiting for you in the morning with a recap of yesterday’s events. Reports will be geared specifically to your needs. This information can then be used for preventative maintenance and maximizing process performance.

Even remote virtual access to the site is possible via secure internet protocols and passwords. This has proven to be quite effective in achieving autonomous operation and control of equipment and processes located in remote areas, particularly environmental remediation systems, environmental monitoring and pumping stations.

Return on investment includes the elimination of field personnel trips to the sight, the ability to quickly react to a remote alarm condition and the elimination of paper-based hand-written information.

From remote locations to the plant floor, Genesys has the knowledge and experience to meet your real-time data collection and information challenge.

Genesys Controls Corporation is a leader in Process Automation/ Engineering for skid and portable processing applications. Our extensive process engineering experience allows us to offer total turnkey automation solutions – from process controls design to programming, wiring, and testing. Our large fabrication area can accommodate a wide variety of system configurations and sizes.

Process Automation Capabilities;

• Process Controls Design
• PLC Design and Manufacturing
• PLC Programming and Integration
• Device and Instrumentation Configuration
• Complete Wiring of All Devices and Components
• Pneumatic, Hydraulic, or other related Tubing
• Wire Way and Conduit Installation
• In-House Metal Fabrication Department for Custom Accessories
• Onsite Testing and Commissioning
• Quality Control System to Ensure 100% Accuracy

With our reputation for partnering and delivering trouble free automation systems for the process industry, Genesys Controls Corporation is ready to take on your next skid-based process application.

Controlling process variables and minimizing operator dependency in the manufacturing process are two ways to maximize plant efficiency, improve product quality, and reduce costs associated with substandard products.

Genesys Controls Corporation was selected by a leading manufacturer to implement improvements to their manufacturing process. Their objective was to improve product quality. The high incidence of rejects and warranty returns that they were experiencing were negatively affecting their reputation, margins, and market share.

A critical element of their manufacturing process involved pneumatic presses. Successful production was dependent on both the pressure and duration of the pneumatic press operations. We developed a simple PLC-based system that automatically controlled these settings. Once it was implemented, pneumatic press related issues became a thing of the past. The PLC system also provided for production and reject data collection for cell performance on all of the different product varieties they manufacture, at a very minimal cost.

There has been a lot of talk recently about green energy and its effect on industry today and particularly with respect to its impact in the future. Genesys Controls Corporation (GCC) is actively engaged in the automation of many of these green energy initiatives.

While there is not one sector that is the answer to all of our energy needs, GCC has been involved in a variety of emerging energy technologies, particularly hydrogen, natural gas, solar, and wind energy. Though these energy sources are different, the automation and engineering of these systems still require the fundamental basics of any automation project. Each of these systems share the common need of being functionally robust and easy to operate, while at the same time has safety as a key design element. Other requirements that come into play are real time data gathering, remote control, and flexible tracking and reporting tools.

GCC continues to adjust and adapt our engineering expertise to assist both established and startup companies engaged in these emerging markets. They promise to play an integral role in our energy needs for years to come.



“It is my pleasure to provide a letter of recommendation to Genesys Controls as a preferred vendor of control panels. I have found the quality of your panels to be superior to that of our shop and competing panel vendors we have used in the past. I have heard the buzzword so often of “Partnership” used all too often but I rarely see it between companies. We have enjoyed a “Partnership” for many years with Genesys Controls.”

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“I have had an excellent experience with Genesys Controls in the fabrication and construction of control panels, PLC programming, HMI programming, and Basis of Design document development. The attention to detail and the desire to satisfy the customer is foremost. I would not hesitate to utilize their expertise in these areas again in the future, when the need arises.”

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“In dealing with Genesys for over 10 years as a buyer, I can honestly say they are one of my best suppliers. Being proactive, responsive to reschedules, friendly sales personnel and putting quality first is how I would describe Genesys.”

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“Genesys Controls is our idea of a partner rather than strictly a supplier. They go out of their way to not only give you what you ask for but what you need. They look out for our interests…we enjoy the type of long term relationship that benefits both organizations.”

Genesys Controls Corporation launches new website to better serve their customers and to showcase their capabilities as a premier Controls Systems Integration Company.

“After months of planning and expert collaboration, a dedicated team from Genesys proudly launches this informative and state of the art website.” Scott Barger Sales

We look forward to maintaining our leadership position in the automation engineering field and we will continue to provide you with value-added automation solution excellence.